Computer Aided Design

We transform complex engineering challenges into precision-engineered reality.

We provide a comprehensive design service that translates conceptual sketches, legacy drawings, or physical samples into precise digital models.

We ensure that every component, from bespoke prototypes to high-volume production runs, is engineered to exact tolerances.

By combining advanced 3D modeling with state-of-the-art CNC machining, we offer a seamless end-to-end service that reduces development time and ensures superior part performance.

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Drawing Production

Following the design and CAD phase, we formalise all specifications into comprehensive production drawings.

These documents capture all critical dimensions, tolerances, and surface finish requirements necessary for manufacturing.

By maintaining precise documentation, we ensure that every department, from the production floor to the quality control department, operates from a unified, accurate set of specifications, which is essential for maintaining consistency across high-volume production runs.

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3D Printing & Rapid Prototyping

To facilitate real-world verification, we offer rapid prototyping services that create physical representations of forged blanks or finished components.

This is a vital step for confirming dimensional suitability and testing the fitment of a part within a final assembly.

By validating the design through a physical prototype, we ensure that the component meets all functional requirements prior to the commencement of full-scale production.

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Tooling Design & Die Sinking

Our in-house toolroom manages the full lifecycle of tooling design and die sinking.

Digital models developed during the design phase are used directly to generate CNC toolpaths, which ensures high dimensional accuracy and consistency.

By maintaining this capability on-site, we streamline the transition from design approval to production, maintaining total control over the accuracy of the tooling and reducing the lead time for new component development.

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Forging Simulation

Prior to production, we employ industry-leading forging simulation software to analyse material flow and structural integrity.

This digital verification allows us to identify and resolve potential manufacturing challenges such as incomplete die filling, laps, or folds before physical tooling is created.

By simulating the process, we can optimise die designs for maximum efficiency and reliability, significantly reducing the risk of defects in the final component.

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Stress & Structural Analysis

Leveraging 3D modeling technology, we perform static and assembly stress analysis to evaluate design suitability under various conditions.

By inputting specific material properties into our analysis software, we can simulate how a component will perform under load.

This proactive approach ensures that the design is fit for purpose and adheres to the structural integrity requirements of the intended application.