Forged Blanks & Near Net Shapes

Closed die upset forging and drop forging are used in our near net shape manufacturing process.

The term 'near net shape' refers to a blank or usage that is forged to be close to the size and shape needed for the final component. This process aims to minimise raw material waste and reduce subsequent machining, resulting in significant cost savings and faster production times.

Forged near-net shapes also benefit from aligned and compressed grain flow, which gives finished machined parts greater strength and resilience compared to fully machined or cast components. We offer upset forging, drop forging, and open die forging processes, which allow for the production of blanks in a wide variety of shapes and sizes.

The Benefits Forged Usages:

Machining & Fastener Companies: • Save up to 50% on material. • Improved machining cycle times. • Increase shop capacity as a result of reduced cycle times. • Better metal grain flow and strength. • Reduced material waste. • Reduced energy cost. • Reduced tool and tip cost, because of less material removal.

Drop Forging Companies: • Reduce pre-form operations and increased output. • Die cost and size reduced, by removing pre-forming impressions. • Less requirement to work away from centre-line of ram, reducing wear and stress. • Reduced material waste. • Reduced energy cost, through reduced cycle time.