30/01/2026
New Partnership Keeps Eurostar On Track With Production Of Drop Forged Anti-Roll Bar Links
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sales@brooksforgings.co.uk
Engineered to minimise material waste and maximise structural performance across global machining and manufacturing sectors.
Combining advanced closed-die upset forging, drop forging, and press forging to deliver high-integrity blanks close to final component geometries.
We produce precision forged blanks and near-net shapes tailored to complex machining and operational requirements. By shaping metal close to its final dimensions prior to secondary operations, we eliminate heavy roughing passes, slash cycle times, and drastically reduce raw material waste compared to machining components entirely from solid billet stock.
For complex, multi-feature components requiring superior mechanical properties, our hot working methods align and compress the internal grain structure along component contours, delivering vastly superior fatigue resistance and impact strength.
Manufacturing Capabilities & Processes
Our comprehensive in-house manufacturing capabilities allow us to manage every stage of production from raw material to finished component. By deploying specialist hot forging techniques alongside dedicated machining and rigorous quality assurance, we engineer high-integrity near-net shapes tailored to your exact operational tolerances.
Upset Forging Excellence
Our high-capacity horizontal and vertical upset forging lines gather material at specific locations—such as bar ends or mid-sections, to form integral heads, flanges, and profiles without the weaknesses of welding.
Precision Drop Forging
Operating dedicated drop forging cells, we manipulate heated metal within impression dies to form complex geometries up to 100kg, ensuring exceptional dimensional repeatability and structural integrity.
Advanced Press Forging
Utilising heavy screw press technology, we achieve tight tolerances, uniform internal density, and fine grain refinement across intricate shapes, thin walls, and deep impressions.
In-House Tooling & Die Sinking
Managed entirely under one roof, our dedicated toolroom designs and sinks custom forging dies via advanced CNC technology, ensuring rapid lead times and total quality control from initial concept to batch production.
Machinists – Why Switch to Near-Net Forgings?
Transitioning from a solid bar or full billet to a near-net-shape forging isn't just about saving material, it's about fundamentally optimising your shop floor efficiency and machining profitability.
Slash Cycle Times
Bypass heavy roughing passes and get straight to high-speed finishing work, drastically increasing component throughput.
Drastic Waste Reduction
Stop paying for expensive aerospace or engineering-grade alloys only to turn up to 60% of it into swarf.
Superior Part Integrity
Benefit from continuous grain flow that contours to the shape of the component, something linear billet machining simply cannot achieve.
Tooling Longevity
Protect your expensive carbide inserts and end mills by eliminating the need to shear through heavy bulk material.
The Bottom Line: If your scrap bins are overflowing with swarf and your CNC centres are tied up just trying to uncover the part hidden inside a massive block of steel, you are leaving substantial margin on the table.
Why Specify Brooks Forgings for Near-Net Shapes?
Machinists and manufacturers choose us because we solve the inefficiencies of solid-billet machining. From dramatic swarf reduction and tool life preservation to unmatched grain flow orientation and strict batch traceability, we help you remove costly production bottlenecks and protect your profit margins.
Need to evaluate your material utilisation ratio or transition a fully machined component into an efficient forged blank? Our technical sales team is ready to assist with your specification.
