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We bridge the gap between initial concept and full-scale production by providing high-precision sampling and rapid prototyping services that validate your design's form, fit, and function.

By utilising advanced 3D printing, CNC machining, and forging simulation, we enable you to identify design risks early, ensuring your final components are optimised for performance before committing to costly production tooling.

Forging is a high-outlay industry where tooling and raw materials can represent significant investment. Our sampling and prototyping workflow is designed to prevent "costly mistakes" by offering a flexible, multi-stage validation process that ensures total confidence before the first mass-production strike.

Our Prototyping Capabilities

3d printing sample prototype pla abs plastic

3D Printing (Additive Manufacturing)

Utilising on-site 3D printing in PLA or ABS, we create dimensionally accurate models for test-fit scenarios, allowing for rapid iterations without tooling costs.

CNC machined resin prototype for component validation

CNC Machined Resin

Ideal for components requiring a solid model for final machining tests. We machine resin blocks to represent forged blanks, allowing you to test final tolerances.

machined metal prototype sample

Physical Metal Samples

For projects where a full forging process is not initially required, we can machine physical metal samples that reflect the final component's properties, dimensions, and finish.

forging simulation process

Forging Simulation

Before a single tool is cut, we use industry-leading software to model material flow and structural integrity, identifying potential defects like laps or folds in a digital environment.

Why Prototype with Brooks Forgings?

Risk Mitigation

Catch design flaws during the digital or sample phase, reducing potential rework costs by up to 10x.

Faster Time-to-Market

Rapid digital validation and physical samples streamline the transition from concept to approved production.

Stakeholder Confidence

Provide your team with a tangible, high-detail component to implement into sub-assembly testing.

Tooling Optimisation

By validating the design first, we ensure your production dies are engineered for maximum efficiency and long-term durability.