Robot Forging

We have integrated state-of-the-art robotic automation into our core manufacturing lines to deliver unparalleled consistency, precision, and high-volume capacity for forged components.

By combining advanced FANUC six-axis robotics with our proprietary horizontal upset and counterblow forging systems, we provide a faster, more cost-effective alternative to traditional manual forging methods.

Our investment in robotic automation represents a significant shift in how we approach high-volume manufacturing. By removing the variables associated with manual handling, we ensure that every stage, from the initial induction heating of raw billets to the final strike within the die, is executed with exact, repeatable precision. This level of control not only reduces cycle times and enhances material flow but also allows us to maintain a consistent output quality that meets the stringent requirements of modern global supply chains.

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Automated Horizontal Upset Forging

We have integrated a FANUC six-axis robotic arm with an automated bar feeder, induction heater, and an Etchells MultiForge machine.

This creates a fully automated horizontal upset forging production line that eliminates manual intervention.

Quick-Change Tooling

All tooling is cross-compatible, allowing for rapid changeovers between production runs.

Data-Linked Programming

Programming data is stored and linked to specific tooling sets, ensuring consistent quality and minimal downtime.

Seamless Integration

The robotic system precisely manages the flow from bar feeding to induction heating and final forging.

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Automated Horizontal Counterblow Forging

We operate a Model C Chambersburg Horizontal Counterblow System—the only one of its kind currently operational in Europe.

This technology represents the pinnacle of efficient, high-volume forging.

Precision Handling

Sawn billets are loaded via hopper and moved through an induction heater to reach the exact required temperature.

Servo-Driven Accuracy

A custom robotic "pallet feed" system locates the preheated forging stock into the appropriate die locations with surgical precision.

Uniformity & Efficiency

This process achieves a more uniform product while consuming less energy than traditional forging methods, resulting in improved lead times for our clients.

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Why Choose Robotic Forging for Your Project?

Our investment in automation is driven by the needs of modern supply chains. Whether you require high-volume fasteners or complex near-net shapes, our robotic processes offer distinct advantages.

Unrivalled Consistency

Robotic automation removes human error, ensuring every component is identical.

Competitive Lead Times

Automated production lines run continuously, significantly reducing the "bottlenecks" associated with manual forging.

Sustainable Manufacturing

Our automated lines are energy-efficient and optimised for material utilisation, helping to lower your component's carbon footprint.

Global Competitiveness

By utilising advanced robotics, we provide UK-manufactured quality at a price point that competes directly with international low-labour cost regions.